#1 Best Silicon Gasket Manufacturer

Established in the year 2018, at Faridabad (Haryana, India), we, MILAN RUBBER, are known as the most prominent manufacturers, exporters, and suppliers of a comprehensive assortment of Rubber Pipe, Rubber Cord, Tube, and Rubber Products such as EPDM, UPVC Section Rubber, and more. Our product range includes Glass Rubber Beadings, Industrial Rubber Beadings, and Rubber Beadings, all fabricated using premium quality raw materials and advanced technology, in accordance with international standards.We are the best EPDM Rubber Cord Supplier in USA.

The extensive and complex realm of manufacturing encompasses innumerable components that function quietly, tirelessly, and frequently without acknowledgment; however, these parts are indispensable to the continued operation of contemporary industry. Among these overlooked champions, one is distinguished by its remarkable versatility and durability, as well as its crucial function in a bewildering variety of uses: the silicon gasket.

Today, we will thoroughly explore the realm of silicon gaskets, gaining insight into their nature, significance, and the qualities that define a high-quality Silicon Gasket Manufacturer. On this journey, we will also present you Milan Rubber, a company that has led the way in this essential industry for many years, establishing standards for quality, innovation, and customer satisfaction. We are the best Silicon Gasket Supplier.

What Exactly is a Silicon Gasket

We will begin with the basics. Picture two surfaces that need to be connected, but you want to ensure that no liquid or gas leaks between them. This is the point at which a gasket becomes relevant. Essentially, a gasket is a type of mechanical seal that occupies the space between two or more surfaces in contact with each other, typically to stop leakage from or into the connected items while they are compressed. So, what’s the deal with silicon? Gaskets can be produced from a variety of materials, including rubber, cork, paper, metal, and felt. However, silicon is distinguished by its unique properties that make it particularly suitable for demanding applications. We are the best Silicon Gasket Exporter.

Why Choose Milan Rubber

Decades of Expertise: Milan Rubber offers a rich reservoir of experience. It has taken us years to hone both the artistic and scientific aspects of producing rubber and silicone. Thanks to this extensive expertise, we can approach even the most intricate sealing challenges with assurance and accuracy. We have witnessed everything and are aware of how to provide effective solutions.
Uncompromising Quality: We put quality at the center of all our actions. Once raw silicon materials arrive at our facility, they are subjected to rigorous quality inspections. We employ cutting-edge production methods and uphold strict quality assurance at all phases – from compounding and molding to finishing and final examination. Because of our commitment to quality, you can expect reliable performance from your gaskets each and every time.
Cutting-Edge Production Facilities: With sophisticated machinery and technology in our production units, we can utilize a range of manufacturing methods such as compression molding, injection molding, and die-cutting. Thanks to this versatility, we can manufacture gaskets of nearly any shape, size, and level of complexity, fulfilling even the toughest specifications.
Silicon Materials of Premium Quality: We procure silicon compounds that are certified and of the highest quality. No matter if you require general-purpose silicone, high-temperature resistant silicone, medical-grade silicone (USP Class VI), or food-grade silicone (FDA compliant), we possess the expertise to choose and process the perfect material for your application. We grasp the subtleties of various silicon formulations and how they affect performance.
Customization is Our Key Advantage: We understand that a single solution seldom meets everyone’s needs. Milan Rubber specializes in offering tailored silicon gasket solutions. From the initial concept and design (CAD) to prototyping and final production, our skilled engineering team collaborates closely with you. We will assist you in determining the precise material characteristics, measurements, and tolerances required to create an ideal seal for your specific system. No matter if it’s a bespoke color, an individual profile, or tailored hardness specifications, we can fulfill it.
Thorough Testing and Verification: Prior to any gasket departing from our facility, it may be subjected to numerous tests to confirm that it aligns with your performance specifications. This may encompass dimensional analysis, compression set testing, tensile strength testing, among others. Rather than making claims, we are committed to demonstrating the quality of our products.
Compliance Tailored to Industry: Our expertise encompasses the distinct regulatory obligations of multiple industries. Milan Rubber possesses the expertise and capabilities necessary to fulfill the rigorous demands of FDA compliance for food contact applications, USP Class VI for medical devices, and other industry standards. We ensure that your products are safe and compliant with these regulations.

Applications of Silicon Gaskets

Engine Seals: Valve cover gaskets, oil pan gaskets, and intake manifold gaskets must resist degradation from high temperatures, engine oils, and coolants. The silicon gaskets from Milan Rubber delivered excellent sealing in these vital zones, averting leaks and guaranteeing engine efficiency.
Exhaust Systems: Although silicon gaskets do not seal exhaust gases directly—due to their high temperature being incompatible even with silicon—they were utilized in parts associated with exhaust sensors and connections that underwent considerable heat.
HVAC Systems: In air conditioning and heating systems, silicon gaskets provided tight seals for refrigerant lines and air ducts, preventing leaks and ensuring efficiency.
Lighting and Electronics: Due to its moisture resistance and ability to withstand temperature changes, silicon is well-suited for sealing headlamps, taillights, and different electronic enclosures in vehicles, safeguarding delicate parts.
Processing Equipment Seals: Milan Rubber produced food-grade silicon gaskets for pumps, valves, mixers, and processing tanks utilized in breweries, dairies, and food manufacturing facilities. These gaskets guaranteed that food items were sealed securely and in a hygienic manner, stopping bacterial growth and contamination.
Oven and Freezer Seals: Silicon’s broad temperature tolerance makes it ideal for sealing industrial ovens, freezers, and refrigerators, ensuring stable temperatures and energy efficiency.
Dispensing Equipment: Silicon gaskets were employed to form leak-proof seals in a variety of liquid dispensing systems, ranging from coffee machines to soda dispensers.
Medical Device Seals: Milan Rubber manufactures tailor-made silicon gaskets for various medical devices, such as diagnostic tools, fluid transfer systems, and certain implantable devices (requiring specialized medical-grade silicon for implants). It was essential to be able to sterilize silicon multiple times.
Drug Manufacturing Equipment: In the realm of pharmaceutical production, bioreactors, filtration systems, and sterile filling lines utilized silicon gaskets to maintain the integrity of medications and avert cross-contamination.

Table Specifications of Silicon Gasket

Specification	Standard Value (typical)	Customizable Range
Material Type	Solid, Sponge, Foam, Food-grade, Conductive, Fluorosilicone	Any combination needed
Hardness (Shore A)	20–70 A	10–90 A
Thickness	0.5–10 mm	0.1–25 mm
Temperature Range	–100 °C to +200 °C continuous	–120 °C to +260 °C intermittent
Compression Set	< 20% after 70 h at 125 °C	As per application needs
Color	Red, black, white, gray, natural	Any color per customer specification
Flammability	UL94 V‑0/V‑1	As per UL standard requirements
Food-Safety Grade	FDA‑LFGB certified	Compliant with global standards
Conductivity	N/A to 0.01 Ω·cm (conductive types)	Adjusted via filler content
Tolerance (Cutting)	± 0.1 mm (die-cut)	± 0.05 mm for molded parts
MOQ	100 pcs	Prototype and sample orders accepted

Advantage of Silicon Gaskets

Outstanding Temperature Resistance: This might be silicon’s most renowned characteristic. Silicon gaskets can function effectively across a wide temperature range, usually from about -60°C (-76°F) to +230°C (+446°F). Some specialized variants can handle even more extreme temperatures. This renders them suitable for a wide range of applications, including high-temperature baking ovens and industrial furnaces, as well as cryogenic freezers and outdoor gear subjected to severe weather.
Outstanding Sealing Proficiency: The natural flexibility and elasticity of silicon enable it to fit perfectly to uneven surfaces, resulting in a secure and dependable seal that stops leaks of liquids, gases, and even minute particles. This is essential for sustaining pressure, avoiding contamination, and guaranteeing the effectiveness of your systems.
Chemical and Environmental Resistance: Silicon exhibits exceptional resistance to a broad spectrum of chemicals, including various acids, bases, and solvents. It is also highly resistant to ozone, UV light, and weathering, which makes it an ideal option for outdoor use or in environments subjected to severe conditions. This durability results in lower maintenance and replacement expenses.
Hygienic and Non-Toxic: Silicon’s inert and non-toxic properties provide a significant benefit, particularly in the food and beverage, pharmaceuticals, and medical devices industries. It does not leach harmful substances or promote microbial growth, making it safe for direct contact with food items and human tissue. A large number of silicone gaskets comply with rigorous FDA and USP Class VI standards.
Outstanding Electrical Insulation: In the realm of electronics, silicon gaskets offer dependable electrical insulation, safeguarding delicate components from short circuits and guaranteeing the secure functioning of electrical systems.
Durability and Longevity: Due to their sturdy characteristics, silicon gaskets provide an extended service life, even in challenging conditions. This diminishes the need for replacements, reduces downtime, and ultimately helps lower the total cost of ownership.
Vibration Dampening: Due to its elastic properties, silicon can absorb and dampen vibrations. This characteristic is advantageous in scenarios where machinery produces considerable movement, as it helps prolong the lifespan of associated components.

Types of Silicone Gaskets

1. Solid Silicone Gaskets

Dense and strong with excellent sealing ability. Ideal for IP67+ waterproof ratings. Needs 15–20% compression.

2. Sponge Silicone Gaskets

Light, soft, available in open-cell or closed-cell forms.

Open-cell: Compresses easily but may let water escape unless tightly sealed.
Closed-cell: More watertight, requires 50% compression; heat-resistant up to 500 °F

3. Foam Silicone Gaskets

Medium-to-firm with adjustable compression levels; used where cushioning is needed. Often open or closed cell; heat tolerance up to 400 °F

Die-Cut Silicone Gaskets

Cut from silicone sheets using dies or CNC machines—ideal for mass-production of custom shapes

4. Molded Silicone Gaskets

Made in molds for precision and complex shapes. Higher cost but better performance .

5. Conductive Silicone Gaskets

Infused with nickel, carbon, or silver-plated fillers to provide EMI/RFI shielding

Conclusion

Silicon gaskets are the unsung heroes of contemporary industry, offering vital sealing solutions for an astonishing variety of applications. Thanks to their exceptional mix of resistance to heat, flexibility, chemical stability, and inertness, they are essential components in innumerable products and processes that we depend on daily. We are the best Best Silicon Gasket Manufacturer.

With the evolution of industries and their increasing demands on components, the importance of high-performance materials such as silicon will expand. In this dynamic landscape, it is crucial to have a dependable and knowledgeable silicon gasket manufacturer alongside you.

Silicon Gasket Manufacturer